Shandong Julong Equipment Manufacturing Co., Ltd. focuses on improving the execution of manufacturing enterprises. It hires professors from Shandong University of Technology to establish an intelligent production process control system, uses barcodes for real-time data drive, optimizes the production process and value chain of the enterprise, and improves the market competitiveness of products.

At Julong Hydraulic Equipment Manufacturing Co., Ltd., Professor Zhao Lianjun is explaining to workers how to use smart barcodes for the entire life cycle of a single product. Professor Zhao Lianjun is the director of the Institute of Intelligent Manufacturing in the School of Computer Science, Shandong University of Technology. Since last year, at the invitation of Shandong Julong, he has begun to cooperate in the research of the PPM system, which is based on real-time data-driven manufacturing enterprise production process intelligent control system.

Professor Zhao Lianjun, director of the Institute of Intelligent Manufacturing, Shandong University of Technology, said: “This system is based on barcodes, which realizes the intelligent management and control of the entire product life cycle, from raw materials to production and processing, and to after-sales service to achieve real-time real-time data for the entire process. Accurate and traceable management, based on this kind of real, real-time and traceable data and intelligent analysis based on big data, realizes the intelligent decision-making of the enterprise's production process."

Traditional manufacturing companies produce according to plan before using barcodes. The information logistics and value flow of each part in the production process are not synchronized, which can easily cause a backlog of raw materials and semi-finished products in the production process, resulting in a series of problems such as order delays. , So that the company's manufacturing costs increase, and the schedule is out of control.

After adopting barcode-based product life cycle traceability, the company's products can be collected in real time from the beginning of the order, the purchase of raw materials, the operation time of the operator during the procurement and processing of raw materials, and the delivery of materials. Based on this real-time data , The manufacturing cost of the product will also be calculated in real time, so that the company can control the cost, schedule and production quality of the product in real time.

With barcodes, each part will upload data from time to time in different production links for intelligent management and control, which greatly improves production efficiency.

In the field of smart manufacturing factories, barcode-based full life cycle management and control is a basic condition for smart factories. Julong Hydraulic Equipment Manufacturing Co., Ltd. is moving towards the management direction of "full participation and full quality control", and gradually promotes industrialization and Efficient integration of information.

For the next step of development, Zhao Lianjun is full of confidence. He said: "Through real-time big data intelligent analysis, continuous optimization and improvement of the production process of the enterprise, the management concept of full participation, full quality control, and real-time cost accounting is realized. Comprehensively improve enterprise production Benefits and ability to resist quality risks, comprehensively improve Shandong Julong's management system and process execution, accelerate the in-depth integration of enterprise informatization, industrialization, and intelligence, and quickly build an overall solution for the industry's intelligent factory, and become the industry leader in intelligent manufacturing enterprise."